Material

Fused Silica & Quartz Ceramics

Fused silica (amorphous SiO₂) and quartz ceramics offer the lowest thermal expansion of any solid material (≈0.55×10^−6/K for synthetic fused silica) combined with high optical transparency from UV through IR.…

Fused silica (amorphous SiO₂) and quartz ceramics offer the lowest thermal expansion of any solid material (≈0.55×10^−6/K for synthetic fused silica) combined with high optical transparency from UV through IR.

That near-zero expansion makes it the reference material for precision metrology stages, photolithography reticles, telescope mirrors and any application where dimensional stability across temperature swings is critical. Fused silica is also essentially free of thermal stress during rapid heating or cooling, giving it unlimited thermal-shock resistance in practice.

Typical Properties

Indicative ranges — confirm grade and test conditions before design commitment.

PropertyIndicative Value
CompositionAmorphous silicon dioxide
Density2.20 g/cm3
Vickers hardness600-800 HV
Flexural strength50-70 MPa
Fracture toughness0.7-1.0 MPa.m1/2
Max. service temperature1000 C (1200 C short term)
Thermal conductivity1.4 W/m.K
Thermal expansion (20-1000 C)0.5 x10-6/K
Potential Advantages

Near-zero thermal expansion coefficient; exceptional thermal shock resistance (virtually unlimited); excellent UV-to-IR transparency (fused silica); high chemical purity available (semiconductor grades); electrically insulating.

Design Considerations

Fused silica is amorphous and relatively soft (Mohs ~5.5) — it scratches easily and has low wear resistance. Quartz ceramics (crystallised/crystallisable fused silica) trade some transparency for improved strength and thermal stability above 1000 °C. Devitrification (crystallisation) of fused silica above ~1100 °C can compromise optical properties.

Limitations & Trade-offs

Low hardness and poor wear resistance; susceptible to scratching; devitrifies at high temperature (losing optical clarity); not suitable for load-bearing or abrasive applications; cost increases sharply with size and purity grade.