Material

Boron Nitride Ceramics

Boron nitride (BN) stands apart from every other engineering ceramic because it is soft enough to machine with conventional tool steel, yet it withstands temperatures above 1800 °C in inert…

Boron nitride (BN) stands apart from every other engineering ceramic because it is soft enough to machine with conventional tool steel, yet it withstands temperatures above 1800 °C in inert atmospheres while remaining an excellent electrical insulator.

That paradox comes from its graphite-like hexagonal structure: weak interlayer bonding gives it lubricity and machinability, while strong in-plane covalent bonding delivers high-temperature stability and dielectric strength. BN is the material of choice for breakaway crucibles, induction heating liners, plasma-welding nozzles and any fixture that must not contaminate molten metals or react with reactive process gases.

Typical Properties

Indicative ranges — confirm grade and test conditions before design commitment.

PropertyIndicative Value
CompositionHot-pressed hexagonal boron nitride
Density2.00-2.20 g/cm3
Vickers hardness200-300 HV (Mohs approx. 2)
Flexural strength60-100 MPa
Fracture toughness2-3 MPa.m1/2
Max. service temperature1000 C in air, 2000 C inert
Thermal conductivity30-60 W/m.K (in-plane)
Thermal expansion (20-1000 C)1-3 x10-6/K
Potential Advantages

Machinable with standard carbide tools (no diamond grinding required); excellent high-temperature electrical insulation; non-wetting by most molten metals and glasses; low dielectric loss at RF and microwave frequencies.

Design Considerations

BN oxidises in air above ~900–1000 °C, so long-term high-temperature service requires dry or inert atmosphere. It is also porous and hygroscopic — store in dry conditions and seal if moisture absorption is a concern. Mechanical strength is modest compared to structural ceramics.

Limitations & Trade-offs

Low mechanical strength (flexural strength typically < 100 MPa); porous structure absorbs moisture and oils; oxidises in air at elevated temperature; relatively high cost per volume due to specialised processing.