Ceramic tubes protect, isolate and carry. They serve as thermocouple sheaths, furnace muffles, insulating bushes and fluid paths where metal would corrode, creep or conduct.
Alumina tubes are the standard for thermocouple protection and furnace insulation to 1500°C. They resist most atmospheres and carry enough strength to be clamped in place, which is why they remain the default sheath material even where newer ceramics are available.
Alumina is the default engineering ceramic. It combines high hardness (1500-1700 HV) with good electrical insulation and chemical inertness at a lower cost than most technical ceramics, and in 99.8% purity it holds strength to 1700°C while resisting most acids, alkalis and solvents.
It is not the toughest option. At 3-4 MPa·m½ fracture toughness, sharp impact or point loading will chip an edge, so chamfers and radii belong in the drawing from the start.
Specifications
| Outer diameter | 3-150 mm |
| Inner diameter | 1-120 mm |
| Length | up to 600 mm |
| Minimum wall thickness | 0.5 mm |
| Concentricity | 0.02 mm |
| Bore finish | Ra 0.4 µm, honed Ra 0.2 µm |
| Ends | square cut, chamfered, flanged or closed one end |
Alumina Properties
| Composition | Aluminium oxide, 96% / 99.5% / 99.8% |
| Density | 3.70-3.95 g/cm³ |
| Vickers hardness | 1500-1700 HV |
| Flexural strength | 300-400 MPa |
| Fracture toughness | 3-4 MPa·m½ |
| Max. service temperature | 1500°C (99.8%: 1700°C) |
| Thermal conductivity | 25-35 W/m·K |
| Thermal expansion (20-1000°C) | 8.0 ×10⁻⁶/K |
Machining and Tolerances
Tubes are extruded, isostatically pressed or slip cast depending on size and quantity, then ground on the outside and honed internally. Long thin-wall tubes are the most distortion-prone parts we make, so we rough grind, allow the part to relax, then finish grind.
Where It Is Used
- Thermocouple protection sheaths and furnace muffles
- Insulating bushes through heated panels and vacuum chambers
- Fluid and slurry transport in corrosive or abrasive service
- Lamp, laser and UV equipment bodies
- High-voltage insulators and standoffs
Frequently Asked Questions
What is the thinnest wall you can produce?
0.5 mm is the practical floor for most materials and lengths. Below that, yield drops sharply during firing and grinding, so we review the drawing and usually suggest thickening the wall or shortening the tube.
Can you supply closed-end tubes?
Yes. Closed one end, hemispherical closed ends and reduced-tip ends for thermocouple sheaths are all produced, either formed during shaping or ground after firing.