Material

Silicon Carbide Ceramics

Silicon carbide (SiC) occupies a narrow band of material space where extreme hardness, high thermal conductivity and low thermal expansion coexist. No other engineering ceramic combines Vickers hardness of 2200–2500…

Silicon carbide (SiC) occupies a narrow band of material space where extreme hardness, high thermal conductivity and low thermal expansion coexist. No other engineering ceramic combines Vickers hardness of 2200–2500 HV with thermal conductivity of 120–200 W/m·K and an expansion coefficient of only 4.0×10^−6/K.

That profile makes SiC the default choice for mechanical seals exposed to abrasive slurries, burner nozzles running in combustion environments, and semiconductor wafer handling parts that see rapid temperature cycling. It is also the go-to material for armour tiles and blast-nozzle linings where erosion resistance is non-negotiable.

Typical Properties

Indicative ranges — confirm grade and test conditions before design commitment.

PropertyIndicative Value
CompositionSintered silicon carbide (SSiC)
Density3.10-3.15 g/cm3
Vickers hardness2200-2500 HV
Flexural strength400-500 MPa
Fracture toughness3-4 MPa.m1/2
Max. service temperature1400 C in air (1600 C inert)
Thermal conductivity120-200 W/m.K
Thermal expansion (20-1000 C)4.0 x10-6/K
Potential Advantages

Outstanding abrasion resistance; excellent thermal shock tolerance due to high conductivity plus low expansion; maintains strength at 1400 °C in air; chemically inert to most acids and molten metals.

Design Considerations

Sintered SiC (SSiC) is electrically semiconducting — if you need an insulator in the same geometry, specify reaction-bonded SiC (RBSC) or add an insulating coating. Machining after sintering is limited to diamond grinding, so critical dimensions must be accounted for in sintering shrinkage.

Limitations & Trade-offs

Brittle — like all covalent-bonded ceramics it has low fracture toughness (3–4 MPa·m^1/2). Electrically conductive in SSiC form, ruling it out for high-voltage insulation without modification. Higher raw-material and processing cost than alumina.