Material

Mullite Ceramics

Mullite (3Al₂O₃·2SiO₂) is a refractory aluminosilicate that forms the backbone of kiln furniture, furnace linings and high-temperature fixtures across the ceramics and glass industries. Its value lies in a rare…

Mullite (3Al₂O₃·2SiO₂) is a refractory aluminosilicate that forms the backbone of kiln furniture, furnace linings and high-temperature fixtures across the ceramics and glass industries.

Its value lies in a rare combination: very low thermal expansion (4.0–5.5×10^−6/K), good creep resistance up to 1500 °C, and excellent thermal-shock survival in cycling furnaces. Unlike dense structural ceramics, porous mullite grades are intentionally lightweight and thermally insulating, making them ideal for saggers, setters and pusher-bar components.

Typical Properties

Indicative ranges — confirm grade and test conditions before design commitment.

PropertyIndicative Value
CompositionMullite (3Al2O3.2SiO2)
Density2.80 g/cm3
Vickers hardness1000-1200 HV
Flexural strength150-200 MPa
Fracture toughness2-3 MPa.m1/2
Max. service temperature1400 C
Thermal conductivity3-4 W/m.K
Thermal expansion (20-1000 C)5.0 x10-6/K
Potential Advantages

Superior thermal shock resistance for cycling applications; low creep at 1400–1500 °C; good chemical stability in oxidising atmospheres; available in porous (insulating) and dense (structural) variants.

Design Considerations

Porous grades absorb moisture and are not gas-tight — if vacuum compatibility or fluid containment is needed, specify a dense grade or apply a glaze/coating. Strength is lower than alumina or SiC, so mullite is not normally chosen for load-bearing wear parts.

Limitations & Trade-offs

Lower mechanical strength than dense engineering ceramics; porous variants are permeable to gases and liquids; not suitable for highly abrasive or high-load wear applications; maximum use temperature is below that of pure alumina or zirconia.