Material

Alumina Ceramics

Alumina (Al₂O₃) is the most widely used engineering ceramic in precision manufacturing. It earns that position by balancing mechanical hardness, electrical insulation and chemical resistance at a cost point that…

Alumina (Al₂O₃) is the most widely used engineering ceramic in precision manufacturing. It earns that position by balancing mechanical hardness, electrical insulation and chemical resistance at a cost point that makes it viable for production volumes rather than just prototypes.

In its 99.5–99.8% purity grades alumina retains useful strength up to 1500–1700 °C, resists attack from most acids, alkalis and organic solvents, and can be metallised for brazed assemblies. These properties put it inside pumps, valves, seals, insulators and wear parts across semiconductor equipment, medical devices, chemical processing and general industrial machinery.

Typical Properties

Indicative ranges — confirm grade and test conditions before design commitment.

PropertyIndicative Value
CompositionAluminium oxide, 96% / 99.5% / 99.8%
Density3.70-3.95 g/cm3
Vickers hardness1500-1700 HV
Flexural strength300-400 MPa
Fracture toughness3-4 MPa.m1/2
Max. service temperature1500 C (99.8%: 1700 C)
Thermal conductivity25-35 W/m.K
Thermal expansion (20-1000 C)8.0 x10-6/K
Potential Advantages

Excellent cost-to-performance ratio among technical ceramics; high electrical resistivity even at elevated temperature; available in a wide range of purities and form factors; well-understood processing chain keeps lead times predictable.

Design Considerations

Specify purity grade early — 96% is adequate for structural wear, but 99.5% or 99.8% is needed where dielectric strength or corrosion resistance matters. Thermal expansion mismatch with mating metals must be managed with compliant layers or controlled clearances.

Limitations & Trade-offs

Fracture toughness of only 3–4 MPa·m^1/2 means it chips under sharp impact or point loads. Not suitable for applications requiring very high thermal shock resistance compared to SiC or Si₃N₄. Electrical properties degrade above roughly 1000 °C in reducing atmospheres.